Sodium pyrophosphate dryer, sodium pyrophosphate dryer, sodium pyrophosphate drying equipment, sodium pyrophosphate drying equipmentapplication area
The disc dryer is intermittently stirredConductive dryerOn the basis of this, a series of advanced technologies have been integrated and continuously improved to develop a multi-layer fixed hollow heating circular loading tray, rotary rake stirring, vertical continuous drying equipment mainly based on heat conduction. This drying process involves passing a heat carrier into each hollow disk layer, indirectly heating the wet material placed on the disk surface through thermal conduction. Under the scraping action of the rotating rake blades, the moisture in the constantly moving and rolling material evaporates at the operating temperature, and its vapor is discharged with the equipment exhaust gas, thus continuously obtaining qualified dried products at the bottom of the equipment. In recent years, many countries have widely applied it in fields such as chemical engineering, dyes, pesticides, plastics, pharmaceuticals, and food, constantly improving and enhancing its use. Compared with traditional drying equipment, it has the advantages of high thermal efficiency, low energy consumption, uniform drying, good product quality, small footprint, fewer auxiliary equipment, less pollution, continuous production, convenient operation, and wide applicability. Therefore, there is a broad development prospect in drying technology, which has attracted more and more attention and research. Based on product performance, drying requirements, and processing capacity, the disc dryer adopts a series of measures such as spindle stepless speed regulation, manual adjustment of disc feeder height adjustment sleeve, control of temperature distribution of each layer of heating disc, and final cooling and temperature reduction, fully utilizingfinishDisc continuous dryerSuperior performance.
Sodium pyrophosphate dryer, sodium pyrophosphate dryer, sodium pyrophosphate drying equipment, sodium pyrophosphate drying equipmentWorking principle
The wet material is continuously added to the first layer of drying disc on the upper part of the dryer by the feeder, and the rake arm with rake blades rotates to make the rake arm rotate and make the rake blades continuously flip the material. The material flows along an exponential spiral over the surface of the drying disc, and the material on the small drying disc is transferred to the outer edge, where it falls onto the outer edge of the large drying disc below. The material moves inward on the large drying disc and falls into the next layer of small drying disc from the middle discharge port. The drying plates of different sizes are arranged alternately up and down, allowing the material to flow continuously through the entire dryer. A hollow drying tray is filled with heating medium, which includes saturated steam, hot water, thermal oil, and high-temperature molten salt. The heating medium enters from one end of the drying tray and exits from the other end. The dried material falls from the last layer of the drying tray to the bottom of the shell, and is finally transferred by the rake blades to the discharge port for discharge. Moisture overflows from the material and is discharged through the dehumidification port located on the top cover. The moisture in the vacuum disc dryer is discharged through the vacuum pump port located on the top cover. Dry materials discharged from the bottom layer can be directly packaged. By adding fin heaters and solvent recovery condensers、Bag filter、Auxiliary equipment such as dry material mixing mechanism and induced draft fan can improve its drying production capacity. It can dry paste like and heat sensitive materials, conveniently recover solvents, and perform pyrolysis and reaction operations.
Sodium pyrophosphate dryer, sodium pyrophosphate dryer, sodium pyrophosphate drying equipment, sodium pyrophosphate drying equipmentCharacteristics and Economics
1. Continuous operation, high thermal efficiency. The disc continuous dryer uses conduction heat transfer for drying. During the drying process, only a very small amount (or no air) is introduced into the dryer, and the amount of exhaust gas carried is very small. Therefore, its thermal efficiency can reach over 65%.
2. Low power consumption and low noise. Due to the thin material layer and low spindle speed during the drying process, the material conveying system requires less power and consumes very little electricity. The power consumption of the entire drying device is only 1/5~1/7 of that of the convective heat transfer device, and the noise is very low.
3. The material is heated evenly and has a short drying time. Due to the material being transported along the drying tray during the drying processArchimedes spiralThe motion trajectory rolls forward, and the material travels 5 times the radius of the drying plate, falling layer by layer. Therefore, the time for the material to contact the heating plate is basically the same, and the heating is very uniform.
4. Small material loss and good environmental protection.
5. High drying capacity.
6. The equipment operates continuously in a closed environment, resulting in low labor intensity for workers.
7. The drying medium can be utilizedwaste heat boilerThe generated steam saves a significant amount of coal.
8. The product quality is stable.
Sodium pyrophosphate dryer, sodium pyrophosphate dryer, sodium pyrophosphate drying equipment, sodium pyrophosphate drying equipmentApplication scope
(1) Organic chemical products
Polyvinyl chloride resinPolytetrafluoroethylene resinFUMARIC ACIDAnthraquinone, nitroanthraquinonep-aminophenolTheMelamineCyanuric acidp-aminobenzene sulfonic acid、Antioxidant 168Phenol As, stearate, aniline, nitroanilineDipentaerythritol、SCCPsCalcium formatetriethylenediamine、 EDTA、rubber acceleratorSodium benzenesulfonateisophthalic acidSodium dimethyl pentasulfonate, thiourea, oil soluble aniline black dye, acid black dye, indigo and other organic chemical raw materials and intermediates.
(2) Inorganic chemical products
Light calcium carbonateactivated Calcium carbonate、Nano scale ultrafine calcium carbonateMagnesium carbonate, sulfur concentrate, pyrite, copper nickel oreAluminum hydroxideWhite gray black, strontium carbonate, barium carbonate, potassium carbonate, lithopone, sodium silicate powder, silicon micro powder, barium sulfate, potassium sulfate, microsphere catalystMagnesium hydroxideCopper sulfate, nickel sulfate, nickelamine, sodium molybdate, sodium chloride, cryoliteIron oxide redNickel oxalate, cobalt oxalateIRON OXIDE BLACK、lithium hydroxide、Nickel hydroxide、zirconium hydroxideCalcium phosphate, sulfur, etc.
(2) Medicine and food
Amoxicillin toxin, Deng salt, L-phenylglycine and intermediates, cefotaximeceftriaxoneAn NaijinCimetidine、Vitamin B12、vitamin CMedicinal saltMedicinal aluminum hydroxideMedicinal raw materials such as magnesium silicate, caffeine, tea, flower extracts, ginkgo leaves, chocolate powder, starch, corn germ, and pharmaceutical intermediates.
(3) Feed and fertilizer
Potassium carbonate, bio potassium fertilizer, protein feed, streptomycin for feed, mycelium, bran, distiller's grains, grains, seeds, herbicides, cellulose, feedCalcium hydrogen phosphateWait.
Sodium pyrophosphate dryer, sodium pyrophosphate dryer, sodium pyrophosphate drying equipment, sodium pyrophosphate drying equipmentOperation process
(1) Basic configurationDisc type continuous dryertechnological process:
Wet materials are evenly added to the top of the disc continuous dryer through a quantitative feeder, and the drying process is completed as they flow through the dryer. Dry materials are discharged from the bottom of the dryer.
(2) Process of adding heat exchanger to disc continuous dryer:
Suitable for drying processes with high evaporation intensity. On the basis of the basic configuration, a fin heater is added to introduce a small flow of hot air into the dryer, which is used to absorb the water vapor escaping from the material during the drying process and prevent moisture from condensing at the top of the dryer and exhaust pipe.
(3)Disc type continuous dryerProcess of adding hot air system:
Suitable for drying processes with high evaporation intensity. On the basis of the basic configuration, equipped with fin heaters and exhaust induced draft fans, the moisture released during the drying process is quickly carried away by the incoming hot air, further enhancing heat transfer and drying process, and preventing moisture condensation in the exhaust pipe at the top of the dryer.
(4) Additional configuration of disc continuous dryerdust removertechnological process:
Suitable for drying toxic, harmful, and environmentally polluting materials, as well as materials that are prone to floating, such as pesticides, dyes, and their intermediates. On the basis of basic configuration, equip withBag filterFin heaters and induced draft fans capture trace amounts of particularly fine and light materials carried in exhaust gas, serving the purpose of protecting the environment and reducing product losses.
Sodium pyrophosphate dryer, sodium pyrophosphate dryer, sodium pyrophosphate drying equipment, sodium pyrophosphate drying equipmentNew type of dryer
The vibrating disc dryer is a new type of high-efficiency and energy-saving disc dryer that fully utilizes the principles of vibration and conduction heat transfer. It integrates radiation and conduction, and has a high heat and mass transfer rate, which increases the thermal efficiency by 30% compared to ordinary disc dryers. It is suitable for drying powder materials, and its biggest advantage is that it does not damage the materials due to the action of vibration. Especially suitable for drying materials that require the preservation of intact particle size.
The vibrating disc dryer has the characteristics of high thermal efficiency, low energy consumption, good product quality, small footprint, simple configuration, convenient operation and control, and good operating environment. It is widely used for drying ultrafine powder materials in industries such as chemical, pharmaceutical, pesticide, food, feed, and agricultural and sideline product processing.
Sodium pyrophosphate dryer, sodium pyrophosphate dryer, sodium pyrophosphate drying equipment, sodium pyrophosphate drying equipmentEquipment model
specifications |
Outer diameter mm |
Height mm |
Dry area m2 |
Power Kw |
1200/4 |
Φ1850 |
2718 |
3.3 |
1 |
1200/6 |
3138 |
4.9 |
||
1200/8 |
3558 |
6.6 |
1.5 |
|
1200/10 |
3978 |
8.2 |
||
1200/12 |
4398 |
9.9 |
2.2 |
|
1500/6 |
Φ2100 |
3022 |
8.0 |
|
1500/8 |
3442 |
10.7 |
||
1500/10 |
3862 |
13.4 |
||
1500/12 |
4282 |
16.1 |
3.0 |
|
1500/14 |
4702 |
18.8 |
||
1500/16 |
5122 |
21.5 |
||
2200/6 |
Φ2900 |
3319 |
18.5 |
|
2200/8 |
3739 |
24.6 |
||
2200/10 |
4159 |
30.8 |
4.0 |
|
2200/12 |
4579 |
36.9 |
||
2200/14 |
4999 |
43.1 |
5.5 |
|
2200/16 |
5419 |
19.3 |
||
2200/18 |
5839 |
55.4 |
7.5 |
|
2200/20 |
6259 |
61.6 |
||
2200/22 |
6679 |
67.7 |
11 |
|
2200/24 |
7099 |
73.9 |
||
2200/26 |
7519 |
80.0 |
specifications |
Outer diameter mm |
Height mm |
Dry area m2 |
Power Kw |
2500/6 |
Φ3150 |
3319 |
26.3 |
4 |
2500/8 |
3739 |
35 |
||
2500/10 |
|
4159 |
43.8 |
5.5 |
2500/12 |
4579 |
52.5 |
||
2500/14 |
4999 |
61.3 |
7.5 |
|
2500/16 |
5419 |
70 |
||
2500/18 |
5839 |
78.8 |
11 |
|
2500/20 |
6259 |
87.5 |
||
2500/22 |
6679 |
96.3 |
||
2500/24 |
7099 |
105 |
13 |
|
2500/26 |
7519 |
113.8 |
||
3000/8 |
Φ3800 |
4050 |
48 |
11 |
3000/10 |
4650 |
60 |
||
3000/12 |
5250 |
72 |
||
3000/14 |
5850 |
84 |
||
3000/16 |
6450 |
96 |
||
3000/18 |
7050 |
108 |
13 |
|
3000/20 |
7650 |
120 |
||
3000/22 |
8250 |
132 |
||
3000/24 |
8850 |
144 |
||
3000/26 |
9450 |
156 |
15 |
|
3000/28 |
10050 |
168 |